Composite Welded Cutting Tools
Product Details
Product details: Ideal for precision machining, ensuring finely finished surfaces; outstanding wear resistance, precise positioning accuracy; designed for high-speed cutting, ensuring extended tool life.
Blade Specification and Model Series for Composite Welding
PCBN Superhard Cutting Tools—Efficient Machining Case
● Roll
- PCBN integral sintered blade
- The roll is round
- Turning operations: Rough machining (machining allowance 8mm), extremely high wear resistance, superior material removal rate, and robust impact resistance with finish machining, leading to a significant leap in machining efficiency.
● Bearings
- PCBN blades；
- turntable bearing raceway
- hardened turning: Finishing. Achieves turning in place of grinding, enhancing efficiency by more than fivefold compared to grinding.
● Cast iron brake disc
- PCBN Blades ；
- Cast iron brake disks Brake disk end face, outer circle, and bore Turning: Rough machining (machining allowance: 3mm)
- Utilizing PCBN blades for rough machining, capable of withstanding severe conditions with high impact resistance, wear resistance, and metal removal rate.
● Cast Iron Engine Blocks
- PCBN Blades
- Cylinder Bores;
- Boring: Semi-Finishing and Finishing;
- Increased cutting edges offer better economy, tripling machining efficiency and quintupling life compared to layered blades.
- PCBN Blades
- Cylinder Assembly Surfaces;
- Face Milling: Semi-finishing and Finishing;
- Achieves unparalleled workpiece surface quality and significantly enhanced efficiency.
● Air Conditioning Compressors
- PCBN Blade
- Cast iron fitting’s end surfaces and outer circles of air-conditioning compressors, roughing and finishing turning, and boring;
- 925A and 960A with targeted application, deeper cutting, and stability. Efficiency improved by 10% and lifespan extended by over 15% compared to similar tools.
● Gears
- PCBN Welded Blades
- Gear end surfaces and outer rings, bearing raceways;
- Alloy steels, high-speed steels, hardened steels;
- 604C, 1007/1008 for specialized applications, high-speed and high-efficiency, delivering outstanding overall performance.
● Cast Iron Brake Drums
- PCBN blades
- Inner Bore of Brake Drum;
- Turning Operations: Roughing and Finishing;
- A single clamping setup enables both roughing and finishing, achieving superior surface quality.
● Lead Screws
- PCBN blades
- Threaded Grooves of Lead Screws;
- Turning: Rough Machining of Threaded Grooves
- We pioneered the use of PCBN blades in China for the rough machining of threaded grooves, significantly enhancing machining efficiency and reducing production costs.
● Engine Cylinder Liners
- PCBN Blades
- Outer diameter water seal groove, outer diameter, inner diameter, tool withdrawal groove；
- Turning: Grooving and Finishing;
- Boring: Finishing;
- Longer tool lifespan and increased machining efficiency; 3 times more efficient than coated blades, with a notable reduction in surface roughness;
- Low cutting force and excellent cylindricity;
- Our non-standard, precision-molded cutting tools offer high accuracy and efficiency.
Previous： Integral Polycrystalline Cutting Tools
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Email: zynpdr@zynpdr.com
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