Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
Composite Welded Cutting Tools
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  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools
  • Composite Welded Cutting Tools

Composite Welded Cutting Tools

Product classification:
Product details: Ideal for precision machining, ensuring finely finished surfaces; outstanding wear resistance, precise positioning accuracy; designed for high-speed cutting, ensuring extended tool life.
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Product Details

Product details: Ideal for precision machining, ensuring finely finished surfaces; outstanding wear resistance, precise positioning accuracy; designed for high-speed cutting, ensuring extended tool life. 

Blade Specification and Model Series for Composite Welding 

 

 

 

PCBN Superhard Cutting Tools—Efficient Machining Case 

● Roll

  • PCBN integral sintered blade
  • The roll is round
  • Turning operations: Rough machining (machining allowance 8mm), extremely high wear resistance, superior material removal rate, and robust impact resistance with finish machining, leading to a significant leap in machining efficiency.

 

轧辊

 

● Bearings

  • PCBN blades;
  • turntable bearing raceway
  • hardened turning: Finishing. Achieves turning in place of grinding, enhancing efficiency by more than fivefold compared to grinding. 

 

轧辊

 

● Cast iron brake disc

  • PCBN Blades ;
  • Cast iron brake disks Brake disk end face, outer circle, and bore Turning: Rough machining (machining allowance: 3mm) 
  • Utilizing PCBN blades for rough machining, capable of withstanding severe conditions with high impact resistance, wear resistance, and metal removal rate. 

 

铸铁制动盘

 

● Cast Iron Engine Blocks 

  • PCBN Blades 
  • Cylinder Bores; 
  • Boring: Semi-Finishing and Finishing;
  • Increased cutting edges offer better economy, tripling machining efficiency and quintupling life compared to layered blades. 
  • PCBN Blades 
  • Cylinder Assembly Surfaces; 
  • Face Milling: Semi-finishing and Finishing; 
  • Achieves unparalleled workpiece surface quality and significantly enhanced efficiency. 

 

铸铁发动机缸体

 

● Air Conditioning Compressors 

  • PCBN Blade 
  • Cast iron fitting’s end surfaces and outer circles of air-conditioning compressors, roughing and finishing turning, and boring;
  • 925A and 960A with targeted application, deeper cutting, and stability. Efficiency improved by 10% and lifespan extended by over 15% compared to similar tools. 

 

空调压缩机

 

● Gears 

  • PCBN Welded Blades 
  • Gear end surfaces and outer rings, bearing raceways; 
  • Alloy steels, high-speed steels, hardened steels; 
  • 604C, 1007/1008 for specialized applications, high-speed and high-efficiency, delivering outstanding overall performance. 

 

齿轮

 

● Cast Iron Brake Drums 

  • PCBN blades 
  • Inner Bore of Brake Drum;
  • Turning Operations: Roughing and Finishing;
  • A single clamping setup enables both roughing and finishing, achieving superior surface quality. 

 

铸铁制动鼓

 

● Lead Screws 

  • PCBN blades 
  • Threaded Grooves of Lead Screws; 
  • Turning: Rough Machining of Threaded Grooves 
  • We pioneered the use of PCBN blades in China for the rough machining of threaded grooves, significantly enhancing machining efficiency and reducing production costs. 

 

丝杠

 

● Engine Cylinder Liners 

  • PCBN Blades 
  • Outer diameter water seal groove, outer diameter, inner diameter, tool withdrawal groove;
  • Turning: Grooving and Finishing;
  • Boring: Finishing;
  • Longer tool lifespan and increased machining efficiency; 3 times more efficient than coated blades, with a notable reduction in surface roughness;
  • Low cutting force and excellent cylindricity; 
  • Our non-standard, precision-molded cutting tools offer high accuracy and efficiency. 

 

发动机气缸套

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